The invention of the tufting process happened in the 1950s, which involves the use of needles to insert fiber filaments into a backing made of fabric. The needles are used in large numbers to make the process go faster. After the insertion process, a polyurethane, polyvinyl chloride and similar flexible adhesives are used for binding the fibers onto the backing. This procedure is widely used in the manufacture of commercial and residential carpets. It also laid the basis for production of artificial grass. When in need of Synthetic Turf Florida should be visited.
Research on artificial turf started in the 1960s under the commissioning of the Ford Foundation. The aim of the foundation was to provide playing space that was year-round to urban children. This step was necessitated after the realization that urban playgrounds were mainly made of asphalt, concrete, and compacted soil thereby rendering them unusable year round. Six years later, in 1966 in Providence the first artificial turf was deployed.
This product is produced through a long process on commercial scale. The first step involves blending all the ingredients used in a hopper. Chemicals and dyes are then added to the hopper to mix with the ingredients. The purpose of the chemicals is to give the final product its characteristic green color. They also provide protection against the destruction caused by UV rays from the sun.
After proper blending, the mixture is moved into a steel mixer. Here, it is mixed using automated means to ensure that it forms a thick, taffy-like consistency. Tests are done on the mixture to ensure that it has achieved the required consistency. This consistency is then gets fed into an extruding machine. The extruder has one inlet and one outlet. At the outlet, the consistency emerges in the form of long, thin strands of material.
The resultants strands are of consistent measurements. The strands are then fed into a carding equipment which spins them into loose ropes. The ropes are then pulled, straightened and weaved into a yarn by another specialized machine. The resultant yarns are nylon in nature and are wound into large spools. The twisted shape is then achieved by exposing the spools to heat.
A carpet of fake turf is made when the yarn is fed into a tufting machine. The carpet is made to pass through a special dispenser that is used to coat the underside with latex. A marriage roller is used to sandwich and seal the two coatings into a single item.
The latex must be cured after it has been sealed, and this is done using heat lamps. At this stage, the product is almost finished. The final process involves clipping off any tufts which rise above to make them uniform. The product is then packed and can be shipped to whatever destination it is required for use.
Part of the installation process entails leveling the soil on the site the product is supposed to be installed. This is followed by smoothing of the site by use of a steam roller. Preparation of the site should incorporate drainage system. With proper installation, the product can last for many years. Durability can be improved through occasional maintenance and repair.
Research on artificial turf started in the 1960s under the commissioning of the Ford Foundation. The aim of the foundation was to provide playing space that was year-round to urban children. This step was necessitated after the realization that urban playgrounds were mainly made of asphalt, concrete, and compacted soil thereby rendering them unusable year round. Six years later, in 1966 in Providence the first artificial turf was deployed.
This product is produced through a long process on commercial scale. The first step involves blending all the ingredients used in a hopper. Chemicals and dyes are then added to the hopper to mix with the ingredients. The purpose of the chemicals is to give the final product its characteristic green color. They also provide protection against the destruction caused by UV rays from the sun.
After proper blending, the mixture is moved into a steel mixer. Here, it is mixed using automated means to ensure that it forms a thick, taffy-like consistency. Tests are done on the mixture to ensure that it has achieved the required consistency. This consistency is then gets fed into an extruding machine. The extruder has one inlet and one outlet. At the outlet, the consistency emerges in the form of long, thin strands of material.
The resultants strands are of consistent measurements. The strands are then fed into a carding equipment which spins them into loose ropes. The ropes are then pulled, straightened and weaved into a yarn by another specialized machine. The resultant yarns are nylon in nature and are wound into large spools. The twisted shape is then achieved by exposing the spools to heat.
A carpet of fake turf is made when the yarn is fed into a tufting machine. The carpet is made to pass through a special dispenser that is used to coat the underside with latex. A marriage roller is used to sandwich and seal the two coatings into a single item.
The latex must be cured after it has been sealed, and this is done using heat lamps. At this stage, the product is almost finished. The final process involves clipping off any tufts which rise above to make them uniform. The product is then packed and can be shipped to whatever destination it is required for use.
Part of the installation process entails leveling the soil on the site the product is supposed to be installed. This is followed by smoothing of the site by use of a steam roller. Preparation of the site should incorporate drainage system. With proper installation, the product can last for many years. Durability can be improved through occasional maintenance and repair.
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